Capabilities

No matter the quantity, you can count on Quality Synthetic Rubber (QSR) to provide high quality, custom-molded rubber components, on time and within budget. QSR’s precise manufacturing processes are backed by extensive product engineering experience, vast material knowledge, in-house automation and tooling expertise along with the project management skills critical to keeping production on track.

HCR Transfer, LIM, Rubber Overmolding Capabilities 

  • Molding
    • Molding
    • Transfer molding
    • Liquid injection molding (LIM)
    • Custom rubber molding
    • Rubber Overmolding (Two component or 2K) – rubber to metal and rubber to plastic bonding
  • Transfer molding
  • Liquid injection molding (LIM)
  • Custom rubber molding
  • Rubber Overmolding (Two component or 2K) – rubber to metal and rubber to plastic bonding

Material

  • Liquid silicone
  • Thermoset rubber
  • Bond to plastic and metals (HCR/LIM)
  • Chemical bonding (HCR/LIM)
  • Self-adhesive (LIM)

Additional Services

  • Engineering
  • Automation
  • Product development
  • Rapid prototyping
  • Mold making
  • Tooling
  • Slitting
  • Die cutting
  • Assembly
  • Special packaging

Clamping Force

  • 150 to 800 tons (HCR/OM)
  • 5 to 140 tons (LIM)

Thickness

  • Down to .020 in (HCR/OM)
  • Down to .015 in (LIM)

Size

  • Up to 20 in x 20 in
  • Up to 16 in x 16 in (LIM)

Tolerance

  • ± 0.002 in

Production Volume

  • Prototype
  • Low volume production
  • High volume production

Typical Lead Time

  • Production 16 weeks (Tooling 6-12 weeks)
  • Just in time production
  • Vendor managed inventory
  • Flexible lead times

Inspection

  • OGP (non-contact)
  • Automatic vision measuring

Testing

  • A2LA certified lab
  • Material development
  • Product test lab
  • Environmental
  • Salt spray
  • Force
  • Leak

HCR Transfer, LIM, Rubber Overmolding Capabilities 

  • Molding
    • Molding
    • Transfer molding
    • Liquid injection molding (LIM)
    • Custom rubber molding
    • Rubber Overmolding (Two component or 2K) – rubber to metal and rubber to plastic bonding
  • Transfer molding
  • Liquid injection molding (LIM)
  • Custom rubber molding
  • Rubber Overmolding (Two component or 2K) – rubber to metal and rubber to plastic bonding

Material

  • Liquid silicone
  • Thermoset rubber
  • Bond to plastic and metals (HCR/LIM)
  • Chemical bonding (HCR/LIM)
  • Self-adhesive (LIM)

Additional Services

  • Engineering
  • Automation
  • Product development
  • Rapid prototyping
  • Mold making
  • Tooling
  • Slitting
  • Die cutting
  • Assembly
  • Special packaging

Clamping Force

  • 150 to 800 tons (HCR/OM)
  • 5 to 140 tons (LIM)

Thickness

  • Down to .020 in (HCR/OM)
  • Down to .015 in (LIM)

Size

  • Up to 20 in x 20 in
  • Up to 16 in x 16 in (LIM)

Tolerance

  • ± 0.002 in

Production Volume

  • Prototype
  • Low volume production
  • High volume production

Typical Lead Time

  • Production 16 weeks (Tooling 6-12 weeks)
  • Just in time production
  • Vendor managed inventory
  • Flexible lead times

Inspection

  • OGP (non-contact)
  • Automatic vision measuring

Testing

  • A2LA certified lab
  • Material development
  • Product test lab
  • Environmental
  • Salt spray
  • Force
  • Leak

HCR Transfer Molding

QSR specializes in transfer molding using high consistency rubber to produce micro to mid-sized products.

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Liquid Injection Molding

QSR’s state-of-the-art liquid injection molding (LIM) machines are automated to run faster than other processes and reduce labor costs on custom parts.

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Rubber Overmolding

QSR’s continuing investment in engineering, technical expertise and product development, especially in the manufacture of two component (2K) or rubber overmolding projects for custom and offshore applications, is what sets us apart from the competition.

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Custom Volume Production

QSR’s low to mid-volume production capabilities mirror our full-scale manufacturing operations, using the same exceptional tooling strategy to yield tight tolerance, flashless part prototyping and short runs.

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